Rework QA

01

Return / Product Details

Identify the returned item and traceability information.

Date received Date tested Technician Customer / Dealer Return / RMA No. PO / Invoice No. Part Number Part Description Serial / Batch No. Vehicle / Application Quantity Returned Component Type

02

Customer-Reported Fault

Record the complaint as reported.

Reported complaint / failure mode

03

Initial Visual Inspection

Inspect before electrical testing or powering the product.

Visual inspection result Visual comments

04

Component Test

Select a component type in Section 01 and the correct test method will appear here.

04

Wire Harness Test

Continuity, isolation and harness movement test.

Circuit / Pin Expected Actual reading

No short between adjacent circuits No short to ground No short to power Circuit isolation acceptable No intermittent fault during movement test

Wire harness result

04

Brake Controller Test

Power, ground, output and operational checks.

Supply voltage Current draw Fault code(s) Minimum output Mid output Maximum output

Ground connection pass Power-up normal Display / indicator normal Trailer / load detection pass Manual brake activation pass Gain adjustment normal

Brake controller result

04

ECU / Control Module Test

Power supply, communication, diagnostics and functional operation.

Supply voltage Current draw Diagnostic tool / protocol DTCs Communication Application verified

ECU powers up normally Inputs recognised Outputs operate correctly Communication stable No intermittent reset No abnormal current draw

ECU result

04

Connector / Plug Test

Terminal integrity, retention and contact resistance.

Measured contact resistance Connector result

Housing intact Locking mechanism functional Terminal retention satisfactory Pins straight No pushed-back pins No corrosion No heat damage Seal intact No intermittent connection

04

Other Electrical Test

Use this section for components outside the standard test methods.

Test method Measurements / observations

Result

05

Fault Reproduction

Confirm whether the reported fault could be reproduced.

Was the reported fault reproduced? Test conditions

Observed behaviour

06

Root Cause / Technical Findings

Select applicable findings and record supporting evidence.

Technical findings

07

Photo / Evidence

Add evidence photos. Images stay in the browser and are embedded into the report preview.

Add evidence photos Product condition • damaged pins • meter readings • DTC screenshots

Evidence notes

08

Final Disposition

Document the final test result and warranty recommendation.

Awaiting final disposition

Overall test result Warranty recommendation

Reason / recommendation

09

Test Equipment

Record equipment used for traceability.

Digital multimeter / Asset No. Calibration due Bench power supply / Asset No. Diagnostic scanner / Asset No. Load / brake simulator Other equipment

10

Electronic Sign-Off

Technician and reviewer confirmation for the completed report.

Tested by Technician sign-off date Reviewed by Reviewer sign-off date

I confirm the recorded test results are accurate to the best of my knowledge. Reviewer approval completed.

Returned Electrical
Component Test Report